The Honda CRF 250 Rally clutch mod is a common one. The CRF 250 rally and CRF250L clutch is renowned for failing, even Jamie's 2020 CRF250l clutch burned out after only 800 miles on a week long trip on the trans euro trail. The clutch on this CRF 250 Rally is the original, so im going to swap it out and remove the judder spring. The Judder spring is ultimately a small ring that helps a part of the clutch spin a little easier, allowing the clutch to slip a little easier. OK if you're a noob getting used to the bike, but not cool if you actually want to use it on trails. Ive swapped the clutch out for a CBR300 pack, which fits perfectly and adds that extra bite when needed. I also replaced the springs whilst im there with heavy duty replacements.

All the links to the kit I used are HERE (£135 total at time of purchase). These are all affiliate links. we earn a tiny commission off each sale but it costs you nothing extra! these are the exact same parts i used:

EBC Clutch plates (Ck1313) https://ebay.us/atJDFV
EBC HD Clutch Springs (CSK188) https://ebay.us/NvPiad

Honda Service Kit https://ebay.us/NfYatQ
Motul Engine Oil https://ebay.us/M8IRWf
Coolant https://ebay.us/ccz0C2
Honda engine cover gasket (11394-KYJ-900) https://ebay.us/nJFQU8

Chapters:

00:00 - Intro
01:11 Oil drain and coolant drain
02:14 Tools required
02:47 Rear brake removal
04:44 Clutch cable removal
05:06 Coolant pipe removal
05:30 Engine case removal
07:23 Revealing the clutch
08:20 Removing the clutch
09:48 Judder spring explanation
12:55 Steel disc inspection
13:55 Engine drive explanation
15:39 Clutch disc arrangment
16:00 Clutch rebuild
16:37 Pressure plate springs
18:14 Engine case inspect and refit
20:22 Oil filter replacment
21:31 Airfilter replacment
22:07 Thank you


ALL OF OUR NORMAL LINKS....:

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Our Kit

HyperPro Front fork spring https://ebay.us/Uc0cpI
HyperPro Rear Spring https://ebay.us/RdYJnN
Renthal Handlebars https://ebay.us/1eiDB3
Renthal 13T sprocket https://ebay.us/Wp6Hh8
Michelin Trackers https://ebay.us/uzi0r6
J-Tech Tail Tidy https://ebay.us/YdjlCI

CRF250 Rally Specific

Rally Crash Bars https://ebay.us/89YayT

CRF250 L Specific

DID Stickers https://ebay.us/P2QyZK
Wheel Stickers https://ebay.us/u1xyLv

Marc's Riding Kit

Winter Jacket (Rayven Tuscon) https://ebay.us/kJiKAr
Bell MX-9 ADV MIPS (White) https://ebay.us/G7odqQ
Acerbis Hydration Pack https://ebay.us/d5pBKz
Alpinestars Bionic Pro V2 body armour https://ebay.us/J9B4Fs
Leatt Dual Axis Knee Guards https://ebay.us/69Xty5

Jamie’s Riding Kit

Bell MX-9 ADV MIPS Blue/White https://ebay.us/d7efCT
Leatt 3DF Airfit Lite Body Armour https://ebay.us/QCuGUC

Filming Equipment

DJI Mavic Mini 1 https://ebay.us/ZcmxOc
OSMO Pocket https://ebay.us/46trzc
GoPro Hero 9 (Go to Gopro.com)
GoPro Hero 5