In this video I really wanted to challenge myself and go outside of my comfort zone. Starting off by designing a CAD model for a new rally inspired light bar, I then 3D printed a set of moulds and used those to create the final part out of vacuum bagged carbon fiber.

This was my first time making a complex shape out of carbon and so things didn't go perfectly to plan but I am still happy with the outcome.

Enjoy the video.



Please consider supporting on Patreon. There's a lot of time and cost in making these videos and I would love to be able to do these full time to make even more content for you. There are heaps of special rewards and behind the scenes posts so please check it out.

  / tofuautoworks  



If you are interested in what's left of the widebody kit you see on this car, please check out my website where I sell my products worldwide.

https://www.tofuautoworks.com/
Include discount code YOUTUBE15 in your enquiries for 15% off shipping.

If you enjoyed this video also feel free to checkout my Instagram where I post regular updates on all of my builds.
  / tofuautoworks  



Timestamps:
00:00 - Intro
00:28 - CAD
01:06 - Assembling 3D print
04:47 - Mould fiberglass and bodywork
12:35 - Primer
16:33 - Polyurethane sealer
17:43 - Mould release
19:59 - Preparing the carbon fiber
21:45 - Making the carbon fiber part
24:55 - Rethinking my life choices
25:30 - Repairing voids.
29:40 - Epoxy top coat
34:20 - Hiding my mistakes with edge shading
35:40 - Matte clear coat
37:12 - Lights and faceplates
42:00 - Install
45:50 - Final product
46:35 - Bonus fail
48:08 - Outro