Yamaha YFZ450 Build - Part 13 - Engine (Motor) Install Bottom End, Oil Pump Squirter, Clutch, Stator
11 Gallery ATV 11 Gallery ATV
4.38K subscribers
5,886 views
88

 Published On Aug 5, 2023

Yamaha YFZ450 Build - Part 13 - Engine (Motor) Install (Installation), Assemble (Assembly) - In this video we will begin by installing the engine (motor) into the frame, securing the motor mounts, then assembling the complete bottom end with the clutch inner cover 2007+ oil squirter mod (2007-2013 oil nozzle modification). Installing the bottom end left crankcase (stator / starter) side and cover including the starter primary drive gear & balance weight gear, needle bearing, one way clutch bearing, starter clutch, woodruff key, and flywheel. Putting together the bottom end right crankcase (clutch, gear shifter) side and cover including the clutch basket & pressure plate & springs, needle bearing, oil pump & filter, primary gear, and timing chain & sprocket, counterbalancer (counter balancer). We will be putting together the transmission shift linkage (including the shifter pawls & shift pawl springs) and our brand new OEM 2007+ oil pump and rotor. We accomplished this by inserting & torqueing all the bolts, and adding electrical components, brackets, clips, torsion springs, compression springs, bearings, rubber caps, snap rings, circlips, o rings, Delrin bushings, collars, cotter pins and by using loctite (thread locker) red 271 and blue & anti-seize copper. This is a full ATV build, quad 4-wheeler rebuild. Yamaha YFZ450 YFZ450r Restoration, Restore, Replacement, Assemble.

---- SEE TOOLS & PARTS LIST BELOW ----

00:00 - Engine Into Frame (Motor Mounts)
05:47 - Parts Layout - Parts Overview
11:13 - Transmission Collar & Plate
13:48 - Counter Balancer (Counterbalancer)
15:04 - Neutral Sensor / Switch
15:32 - Timing Chain & Cam Chain Guide
18:39 - Stator, Flywheel, Woodruff Key, Starter Gears
23:01 - Clutch Side (Right Side)
24:30 - Clutch Pushrod (Push Rod) Ball Bearing
27:45 - Transmission Segments, Shift Drum Segment
29:23 - Shift Stopper Lever & Torsion Spring
31:30 - Shift Pawls, Shift Mechanism Springs Bracket
37:44 - Shift Shaft & Collar
38:36 - 2007+ Oil Pump (2007-2013 High Output Oil Pump)
42:22 - Oil Pump Drive Gear
43:10 - Primary Drive Gear, Counter Balancer Drive/Driven Gear
49:35 - Clutch Basket Plates Fibers (Clutch Boss)
53:09 - Clutch Pushrod Outer (Outer Push Rod)
53:42 - Clutch Pressure Plate & Clutch Springs
55:50 - Inner Clutch Cover (Clutch Cover Inner)
57:20 - Oil Squirter (Oil Nozzle) Oil Mod
1:03:29 - Water Pump Cover (Water Pump Impeller)
1:04:32 - Oil Filter (Oil Filter Cover)
1:06:00 - Clutch Cover Outer (Outer Clutch Cover)

11 Gallery ATV is an Amazon Associate & eBay Partner!
We earn a commission from your qualifying purchases and there is NO EXTRA CHARGE added to you for using our affiliate links below, and in some cases you may even SAVE money! ... So, Please use the links below to make your purchases. Thank you for your support!

---- PARTS and or TOOLS USED ----

Permatex Ultra Slick Motor Engine Assembly Lube, 4 oz.
https://amzn.to/3uJiyal

Clutch Hub Basket Holder & Flywheel Holding Tool by Motion Pro
https://amzn.to/3bYJM63

Permatex Medium Strength Threadlocker Blue, 6 ml
https://amzn.to/3regrt0

Motion Pro Spinner 2 T-Handle - 1/4" Drive
https://amzn.to/3bxRkLL

Maxima Waterproof Grease - 16 oz. Bottle Can
https://amzn.to/3lm1KD1​

LEXIVON 1/2-Inch Drive Click Torque Wrench (10 to 150 ft lbs, foot pounds)
https://amzn.to/3cH40RA

LEXIVON 1/4-Inch Drive Click Torque Wrench (20 to 200 in lbs, inch pounds)
https://amzn.to/2IS1JI2

STANLEY Professional Grade Black Chrome NEW Mechanics Tool Set (Socket Set-229 pieces)
https://amzn.to/3iy9X4p

Astro Pneumatic Tool 1600 16-Piece Punch and Chisel Set
https://amzn.to/2R8RX4N

Hitachi 18V Cordless Lithium-Ion Brushless Triple Hammer Impact Driver
https://amzn.to/3pt57Zx

4-Piece Snap Ring Pliers Set - Heavy Duty 7-inch Internal/External Circlip Pliers Kit (Tip Diameter 5/64'')-Straight/Bent Jaw - Cr-V Steel - for Ring Remover Retaining- Storage Pouch Included
https://amzn.to/32mmN0l

Scraper Hook and Pick Set - SINOCMP Precision Scraper for O-Ring, Ignition Systems, Intake Valves, Rifle Bolt Faces, Seal Remover Soft Grip Assorted Shapes
https://amzn.to/2EQ003X

Lang 40 Piece Fractional and Metric Thread Chaser Restorer Kit
https://amzn.to/2OyeeeJ​

Dremel 4300 High Performance Rotary Tool Kit with LED Light
https://amzn.to/3rwEXXG

Pit Posse Motorcycle ATV Scissor Floor Jack Lift Table Stand with Caster Wheels - 13-36 Inches
https://amzn.to/39Hwrh1

Maxima MPPL (Multi-Purpose Penetrant Lube), Chain Cleaner, and Chain Wax Ultimate Chain Care Aerosol Combo Kit (Pack of 3)
https://amzn.to/33Etc7O

#Yamaha #YFZ450 #YFZ450r

#11GalleryATV
#SaveSportQuads
#YFZ
#450r
#450
#4Stroke
#FourStroke
#Yamabond
#ATV
#ATVRacing
#Quad
#4Wheeler
#TuskRacing
#StanleyTools
#SuperEasySuperFast
#Maxima
#MaximaRacingOils
#Hitachi
#PitPosse
#Dremel
#MotorsportProducts
#RockyMountainATVMC
#SpecialtyCoatingsInc
#BossBearing
#SunF
#FasstFamily
#PartzillaPRMX
#TeamMotoSport
#ProTaper
#MetalMulisha
#ODIGrips
#FoxRacing
#MotionPro
#Partzilla

show more

Share/Embed