2016 Toyota Prius Engine Fails @ Just 73,000 Miles. I Thought These Were Good! Full 2ZR-FXE Teardown
I Do Cars I Do Cars
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 Published On Oct 19, 2024

Today we are going to teardown a 2ZR-FXE 1.8L 4 cylinder engine from a 2016 Toyota Prius. This is the second generation of this engine and allegedly had all of the common problems "fixed". Well, this engine failed at just 73,000 Miles! I was able to get the VIN from the place that sold the engine and I'm astonished this engine is bad at such low miles. This engine ran all the way through the 2022 Prius.
So what happened to this engine? How does one of these fail so soon?

Why am I doing this? My name is Eric and I own Importapart. A full service auto dismantler. Part of our model includes dismantling blown up, failed and otherwise bad engines to salvage the good parts. We do not rebuild engines, merely supply parts to those who do!
TO BUY PARTS, visit www.Importapart.com OR email us at [email protected]
Every week I post at least one teardown video as I have over the last 3.5 years. Here are a few of my favorite videos from the past:
Nissan 1.5L VC-Turbo. Too Complex for an economy car?    • Nissan VC-TURBO BAD ALREADY? 2021 Rog...  
Toyota/Scion 2.5L 2AR BLOWN UP    • TRASHED Toyota Camry Rav4 Scion TC 2A...  
06-11 Civic 1.8L R18 With Catastrophic Failure    • 06-11 Honda Civic 1.8L R18 MASSIVE EN...  
Ford 1.0L 3 Cylinder, Worst modern engine!    • JUNK Ford Ecosport 1.0L 3-Cylinder Ec...  

00:00 Intro
02:55 Removing and inspecting the spark plugs. uh oh!
04:11 Starting to remove the intake manifold, so many hoses!
04:58 Looking in the intake ports for signs of trouble
05:28 Unbolting and removing the EGR valve and EGR Cooler
05:47 Peeling off the valve cover
06:27 First look inside the crankcase. Looks like we have a problem!
08:02 Electric water pump removal and dissection
10:17 Unbolting the harmonic balancer, COME OFF ALREADY
10:50 Removing the timing cover bolts
11:35 Prying off the timing cover, first look at the timing system
13:05 Pulling off all of the timing system, chain, rails, and durability tests
14:27 Cramming the Cam Craps off
15:18 Inspecting cams, journals in cam tower, and cam caps
16:51 unbolting the cam towers
17:48 Cracking the Headbolts loose
18:50 Pulling the cylinder head off of the engine block
19:58 Inspecting the pistons, bores and cylinder head
21:20 Dipstick fight!
21:57 unbolting the lower oil pan
23:27 Dismantling the oil pump and full inspection
24:30 Taking all of the upper pan bolts out and pulling it off
25:46 Unbolting and removing the connecting rod caps
26:17 Starting to push the rods and pistons out
26:32 removing the final connecting rod
26:43 Unbolting the main caps and removing the crankshaft
27:15 Complete rotating assembly inspection. Crankshaft, connecting rods, Pistons, rings, bearings, block. DIDN'T SEE THAT ONE COMING!
30:55 Summary .01
31:23 EGR Cooler and valve inspection AND TESTING???
34:12 Summary

I really hope you enjoyed this teardown. As always I love all of the comments, feedback and even the criticism. Catch you on the next one!

-Eric

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