2000 Honda Civic - DIY Clutch and Flywheel Replacement Job, FSM Comp, All tools and steps
BILLT BILLT
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 Published On Apr 30, 2024

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In this video I will go over my own DIY clutch and Flywheel replacement and step through it as it compares to the Factory Service Manual. I will include all tools and steps, as well as recommended parts to order! More to come in the description!
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Parts Links:

Clutch Kit:Exedy 2001-2005 Honda Civic L4 Stage 1 Organic Clutch - 08801A
https://throtl.com/products/exe-stage...

Flywheel: ACT 1988 Honda Civic XACT Flywheel Streetlite - 600120
https://throtl.com/products/act-xact-...

Rear Main Seal: Honda 91214-PAA-A01 Oil Seal (80X100X10) (Nok)
https://www.hondapartsnow.com/genuine...)

Honda MTF: Honda Fluid 08798-9031 Manual Transmission Fluid - 1 Quart
https://www.amazon.com/dp/B001IWL1O8?...
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TOOLS LIST:
- Sockets: 8,10*,12,14, 17*, 19, 32
- Deep and shallow recommended and 12pt req'd for 10* and 17*
- Most should be available in a standard mechanic set (except 32mm for CV nut)
- 3/8", 1/2" and 1/4" drives and extensions as needed
- Breaker bars
-Combo wrenches may be optionally used
-Hammers (multiple types may help)
-8mm punch
-Pry bars (Full set recommended)
- Screwdrivers (optionally usefuly)
-Pliers (Needle and groove suggested, recommend full set)
-Torque Wrench (Ensure appropriate range)
-Ball Joint Tool (recommended)
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Chapters:
0:00 Welcome Back
0:49 Up to Date
1:28 Parts List
3:26 Tools List
4:40 FSM Steps vs. DIY
5:16 First few steps - Removing peripherals
5:51 Clutch Cylinder, lines, and brackets
6:17 Battery and Starter motor removal
6:37 Draining the fluid
7:07 Drive shaft removal (x2)
8:25 Under-car components
8:55 Shift Linkage
9:35 Torque Mount removal
9:47 Rear Mount and Transmission Bolts (Where I start to jump around compared to the FSM)
10:25 Transmission Mount and Transmission Removal
10:54 Clutch and Flywheel Removal
11:10 Rea Main Seal removal ("Trick" included)
11:20 Everything being replaced
11:34 Rear Main Seal Install
11:50 Pilot Bearing and FW install
12:21 Clutch Install
12:48 Cleaning the housing
13:07 Release Bearing and Shift fork
13:20 Re-Installation Begins (High level with notes and torque specs)
14:44 CV Install
15:13 Spindle Nut Installation
15:36 Wrapping up the video!
16:23 Bonus Footage!

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